Choosing the right type of cardboard box can make a significant difference to how well your goods are protected during storage and transport. At Martin’s Mill Packaging, we stock a wide range of cardboard boxes, including single wall boxes and double wall boxes, each designed for different uses.
In this guide, we explain the differences between the two types, when to choose each, and how to make the right decision for your business.
What Is a Single Wall Cardboard Box?
Single wall boxes are made from one layer of corrugated cardboard between two sheets of linerboard. They are lightweight, cost-effective, and easy to handle, making them ideal for everyday packaging needs.
When to Use Single Wall Boxes
-
Lightweight or non-fragile items – Perfect for shipping items that do not require heavy protection, such as clothing, paper products, or soft furnishings.
-
Cost-conscious packaging – Single wall boxes are more economical, helping businesses keep packaging costs down.
-
Short-term storage – Suitable for storing goods that will not be stacked too high or stored for long periods.
Our range of single wall cardboard boxes offers various sizes to suit different industries, from e-commerce to retail.
What Is a Double Wall Cardboard Box?
Double wall boxes are made with two layers of corrugated cardboard separated by three sheets of linerboard. This creates a thicker, stronger structure capable of withstanding greater weight and providing enhanced protection.
When to Use Double Wall Boxes
-
Heavy or fragile products – Essential for protecting breakable items such as glassware, ceramics, or electronics.
-
Stacked or long-term storage – Their strength allows for safe stacking and extended storage periods.
-
Industrial and commercial shipping – Often used in manufacturing, wholesale, and export industries where loads are heavier and transit conditions are tougher.
Our selection of double wall cardboard boxes ensures your goods remain secure throughout storage and shipping, even in demanding environments.
Key Differences Between Single and Double Wall Boxes
Strength and Durability
Double wall boxes are far more robust than single wall, resisting crushing and punctures better. They are suitable for heavier weights and rough handling, whereas single wall boxes are more suited to lighter loads.
Cost
Single wall boxes are generally more affordable due to their lighter construction. Double wall boxes, while more expensive, provide better protection for valuable or heavy goods.
Storage and Handling
Because they are thicker, double wall cardboard boxes take up more storage space and can be heavier to handle. Single wall cardboard boxes, being lighter, are easier to move and take up less space when stored.
How to Choose the Right Box for Your Needs
-
Consider the weight and fragility of your items – Heavy or breakable products usually require double wall boxes.
-
Think about storage and stacking – If your products will be stacked in warehouses or stored for extended periods, double wall boxes are safer.
-
Factor in your budget – For cost-effective everyday packaging, single wall boxes may be the better option.
-
Assess your shipping conditions – If your goods face long transit routes or rough handling, double wall boxes provide extra peace of mind.
Why Buy Your Boxes from Martin’s Mill Packaging?
With over 20 years of experience, Martin’s Mill Packaging supplies high-quality single wall boxes and double wall boxes to businesses across the UK. Our extensive stock means you can choose from a wide range of sizes, ensuring your packaging is both practical and cost-effective.
Get the Right Boxes for Your Business
Whether you need single wall cardboard boxes for everyday packaging or double wall cardboard boxes for heavy-duty protection, Martin’s Mill Packaging has the right solution. Browse our full range of cardboard boxes today or contact our team for expert advice on choosing the perfect packaging for your needs.